ActOn Case Studies

Surface Preparation of Shafts Prior to Coating

ActOn, a renowned leader in surface treatment solutions, developed the Automated Wet Blasting Machine to address the specific needs of his client requiring efficient and precise shaft surface preparation before coating. This advanced system boasts two blasting lines capable of handling shafts up to 70mm in diameter, offering a seamless process from wet blasting to washing and drying.

Project Background

Prior to adopting the ActOn Automated Wet Blasting Machine, manufacturers faced challenges in achieving uniform surface finishes on shafts. Manual blasting processes often resulted in inconsistencies, leading to rework and increased production time. Additionally, the need for thorough cleaning before the coating process added complexity to the process.

 

Surface Preparation Solution

ActOn’s solution to these challenges was the development of an innovative automated wet blasting machine specifically designed for shaft surface preparation. The Automated Wet Blasting Machine offers a comprehensive solution, incorporating programmable recipes, adjustable settings, and easy maintenance to streamline the surface treatment process.

Features & Benefits

  • Programmable Recipes: this system allows users to store and recall specific blasting recipes, ensuring consistency in surface treatment across all parts. 

  • Adjustable Settings: offers flexibility to adjust conveyor and pump speeds to accommodate varying production requirements. This adaptability optimises throughput rates and allows for precise control over the blasting process.

  • Easy to Maintain: ensuring minimal downtime and maximum operational efficiency. 

Benefits

  • Consistent Blasting Efficiency: delivers consistent blasting efficiency across all parts. This reliability ensures uniform surface finishes and meets the stringent quality standards requested by client.
  • Wash and Dry Chamber: following the blasting process, parts enter the integrated water wash chamber to remove any residue or contaminants. Subsequently, the air drying chamber efficiently dries the components, preparing them for further processing or coating. This integrated wash and dry chamber streamlines the surface treatment process, enhancing overall productivity and efficiency.

Results

The Automated Wet Blasting Machine has transformed the shaft surface preparation processes for the client. The manufacturer benefits now from consistent finishes, rapid throughput, and British-built quality, leading to improved productivity and customer satisfaction. These components are thoroughly cleaned and smoothly finished in an effective way, saving the client time and production costs.

With programmable recipes, adjustable settings, and easy maintenance features, ActOn continues to set the standard for advanced surface treatment solutions in the global market.

Part Before and After
In the Surface Preparation of Shafts Prior to Coating Case Study we discuss about the challenges faced in preparing the part's surface using wet blastingIn the Surface Preparation of Shafts Prior to Coating Case Study we discuss about the challenges faced in preparing the part's surface using wet blasting
ActOn Finishing Ltd

213 Torrington Avenue,
Tile Hill, Coventry, CV4 9HN
United Kingdom.
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