Surface Preparation of Shafts Prior to Coating

ActOn Case Studies

Surface Preparation of Shafts Prior to Coating

ActOn, a renowned leader in surface treatment solutions, developed the Automated Wet Blasting Machine to address the specific needs of his client requiring efficient and precise shaft surface preparation before coating. This advanced system boasts two blasting lines capable of handling shafts up to 70mm in diameter, offering a seamless process from wet blasting to washing and drying.

Project Background

Prior to adopting the ActOn Automated Wet Blasting Machine, manufacturers faced challenges in achieving uniform surface finishes on shafts. Manual blasting processes often resulted in inconsistencies, leading to rework and increased production time. Additionally, the need for thorough cleaning before the coating process added complexity to the process.

 

Surface Preparation Solution

ActOn’s solution to these challenges was the development of an innovative automated wet blasting machine specifically designed for shaft surface preparation. The Automated Wet Blasting Machine offers a comprehensive solution, incorporating programmable recipes, adjustable settings, and easy maintenance to streamline the surface treatment process.

Features & Benefits

  • Programmable Recipes: this system allows users to store and recall specific blasting recipes, ensuring consistency in surface treatment across all parts. 

  • Adjustable Settings: offers flexibility to adjust conveyor and pump speeds to accommodate varying production requirements. This adaptability optimises throughput rates and allows for precise control over the blasting process.

  • Easy to Maintain: ensuring minimal downtime and maximum operational efficiency. 

Benefits

  • Consistent Blasting Efficiency: delivers consistent blasting efficiency across all parts. This reliability ensures uniform surface finishes and meets the stringent quality standards requested by client.

  • Wash and Dry Chamber: following the blasting process, parts enter the integrated water wash chamber to remove any residue or contaminants. Subsequently, the air drying chamber efficiently dries the components, preparing them for further processing or coating. This integrated wash and dry chamber streamlines the surface treatment process, enhancing overall productivity and efficiency.

Results

The Automated Wet Blasting Machine has transformed the shaft surface preparation processes for the client. The manufacturer benefits now from consistent finishes, rapid throughput, and British-built quality, leading to improved productivity and customer satisfaction. These components are thoroughly cleaned and smoothly finished in an effective way, saving the client time and production costs.

With programmable recipes, adjustable settings, and easy maintenance features, ActOn continues to set the standard for advanced surface treatment solutions in the global market.

Part Before and After
In the Surface Preparation of Shafts Prior to Coating Case Study we discuss about the challenges faced in preparing the part's surface using wet blastingIn the Surface Preparation of Shafts Prior to Coating Case Study we discuss about the challenges faced in preparing the part's surface using wet blasting

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Special EFX Testimonial – ActOn Shot Blaster Equipment Improves Process Speed and Parts’ Finish

Special EFX Testimonial – ActOn Shot Blaster Equipment Improves Process Speed and Parts’ Finish

ActOn Case Studies

Special EFX Testimonial – ActOn Shot Blaster Equipment Improves Process Speed and Parts’ Finish

Abrasive blasting, also referred to as sand blasting, involves refining components within a pressure blast cleaning cabinet by directing high-pressure abrasive media onto the surface of the part. This technique is particularly employed for achieving a smooth finish. Recently, ActOn had the privilege of providing Special EFX with a shot baster machine, resulting in enhanced finish quality and process efficiency for their components.

Special EFX Ltd, renowned for their expertise in crafting customised awards and trophies for clients in the UK and globally, had been utilising an in-house shot blaster to achieve matte, brushed, polished, or satin finishes. However, recognising the need for an upgrade in their finishing equipment, they sought a shot blasting machine with a pressure fan to ensure a more consistent flow.

Smooth Finish on Custom Awards & Trophies

After contacting different suppliers on the market, they decided to work with ActOn. Tony Darby, Production Manager Special EFX Ltd states: “customer service was very good, very friendly, helpful; they showed us around their facility in Coventry and that’s where we made the decision to go ahead with ActOn. We had spoken with other suppliers as well, but ActOn seemed like the people we wanted to work with.”

Further to carrying out trials for them, we decided that the best option to achieve a matt blasted finish prior to anodising was the ECO MP pressure shot blaster cabinet. This shot blasting machine is a compact system built to achieve a rapid and efficient finish. Moreover, the ECO Blasting Systems have been designed to allow you to minimise your investment while enjoying the benefits of a good quality shot blasting machine.

Shot Blaster Cabinet Features & Benefits

  • Speed at which customer can now shot blast the parts has increased
  • This shot blaster machine is a pressure fan machine which gives constant pressure and without any disruption in flow
  • No leakages whilst blasting.
  • The parts finish has improved and results are repeatable.
  • The ECO MP pressure blast cabinet offers permanent visibility due to optimal circulation of air and dust filtering.
  • This shot blaster cabinet has a solid construction and comfortable arm hole.
REQUEST FREE TRIAL
Blast cleaning cabinet improves trophies' finish & process speed.

Results

The smooth finish required was achieved in a short period of time, while the client enjoys consistent and repeatable results every time, without the need of reworking or scraping the parts.

Tony Darby, Production Manager Special EFX Ltd states: “Aftercare was very good. Any problems we had, they are at the other end of the phone. They were helpful with the installation of the machine. I would recommend ActOn due to their professionalism of their team, the quality of the cabinets they provide and for the friendliness and helpfulness they provided during the purchase”

 

CHECK VIDEO TESTIMONIAL
Shot blaster cabinet improves trophies' finish & process speed.

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If you would like to learn more about the process steps and technology used, you can request the Knee Implants Case Study.  You can also email our technical team for technical support with your medical and healthcare components.

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